how a turbocharger is made youtube

Get the most out of your ride & how to make enhancements ...
Post Reply
User avatar
steptoe
Master Member
Posts: 11582
Joined: Thu Oct 06, 2005 10:00 am
Location: 14 miles outside Gotham City

how a turbocharger is made youtube

Post by steptoe » Wed Sep 12, 2012 8:19 am

fastest 5:01 youtube I have seen, where'd the time go ?


http://www.youtube.com/watch?v=0oXMH9sp ... re=related

User avatar
stilson
Junior Member
Posts: 51
Joined: Fri Mar 16, 2012 1:31 am
Location: Sunny Balga WA

Post by stilson » Wed Sep 12, 2012 9:08 am

Very interesting.
MY08 SG9 XS LUX

********* performance sump and diff guards.

User avatar
TOONGA
Elder Member
Posts: 5339
Joined: Sat May 30, 2009 10:15 am
Location: Mandurah where they divided by zero
Contact:

Post by TOONGA » Wed Sep 12, 2012 9:55 am

Yep rather interesting... but the did leave out a couple of the processes before the final casting was done, and quite a few of the cleaning processes after the casting. so at 5 minutes it was rather brief. :)

TOONGA
Image
PJ Gone but not forgotten
JETCAR AKA the sandwedge Rusted in pieces

User avatar
RSR 555
Elder Member
Posts: 6951
Joined: Sat Nov 10, 2007 10:42 am
Location: ATM... stuck in Rockingham

Post by RSR 555 » Wed Sep 12, 2012 9:57 am

Old technology but does give the good basic ideas of a turbo
You know you are getting old when the candles on your birthday cake start to cost more than the cake itself.

RSR Performance
Home of the 'MURTAYA' in Oz
Subaru Impreza WRX based Sportscar
[SIGPIC][/SIGPIC]

Disclaimer: Not my website but hyperlink here to Subaru workshop manuals

User avatar
discopotato03
Senior Member
Posts: 2134
Joined: Sun Mar 18, 2007 9:29 am
Location: Sydney

Post by discopotato03 » Wed Sep 12, 2012 11:25 am

Turbonetics makes (casts) a variety of their housings but much of it is dated Garrett technology they've bought the rights to .

Assembling a turbocharger from new clean parts is not that difficult , particularly a bush bearing one . Provided there are no manufacturing defects the hardest hands on part is manipulating circlip pliers and torquing up the compressors jamb nut without bending the turbine shaft . Basically you stand the cartridge vertically in a jig that has a socket into which the turbines outer side hex or double hex is . It has another socket driven by a supported T bar to spin the nut up . Experienced hands can get the torque nearly perfect but check with a special torque wrench anyway . Balancing is as they showed you .

Garretts BB cartridges are even easier as you have no bushes circlips or the thrust collar and plate to fit . Merely slip the bearing pack into the center housing and the oil inlet ferrule locates in the outer shell of the bearing pack anchoring it in the bearing housing/center section .

The saddest part about rebuilding a turbos center is that the piston ring that seals exhaust gas out often chops the turbine groove and center housings register out . So if your up for a new turbine and center housing often you may as well just buy a new cartridge and fit your existing housings onto it . This is usually the cheapest fastest option provided your cartridge is available . It was the reason why Garrett was reluctand to rebuild ball bearing cartridges but they do nowdays where possible .

A .

Post Reply

Return to “Conversions, Modifications and Performance Upgrades”