1986 Subaru Leone RX TURBO STi

Detailed reference pages on Members special projects ...
Post Reply
User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

1986 Subaru Leone RX TURBO STi

Post by nico leone » Sun Feb 09, 2014 11:20 pm

1986 Subaru GL-10 TURBO... aka Leone RX TURBO

we start of with a stock 1986 Subaru GL-10 FWD TURBO orig 28,000kms 17398.miles. weight is 910kg 2002lb car !!
Image
Image

the parts car for awd and 5x100 86 xt6
Image
Image

so what we have hear is to add the 4WD system into one of these cars, those are 20MM sway bars, above the sway bars is what holds the diff, about that is a mix and match of old and new to hold the STi 6mt, above that is a updated version of control arms to hold the 5x100 knuckle.

Image

rear axle XT6 for the R180 3.900, there is a trick to these where i mix the outer with the new style inners to run a R180. or i could just stay light weight and put a R160 in it.
Image

cusco motor tranny mnt
Image

ARP head studs, Cam & Crank sensor new oem
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:21 pm

Spare EJ22T Built @ SUBARU TECNICO INTERNATIONAL
Image
Image

just got a little eye candy from Jon at full race coming soon !!
Image

Well got half the brakes sorted out for the project
Image

new turbo set up full race twin scroll
Image
Image

Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:24 pm

so got a little oem new parts in today xt6 wheel bearings, xt6 steering tie rod, mustache bar bushings, and new diff support. also have 2006 wrx 2pot rear backing plates, but i sent them out to a friend's machine shop to make a ring for the centering ring
Image

new turbo set up full race twin scroll
Image
Image
Image
Image
Image
Image

so parts list is
VER 8 Sti complete
Vi-PEC V88
EXEDY ?? dont know yet maybe multi plate to hold the power
SPARCO seats: maybe, kind of want it stock but need support lol
Rims: gc8 and volk jdm if i can find them
Tire's : RACE SLICK lol for evey day haha !!
new rotor pads that wont stop this much power to weight lol
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:25 pm

my rear control arms, that me and my dad had to make a tool becuase no one on the plant has one lol
Image
Image
Image
little thermal coat so then i can wrap them
Image
got some tubes to make my wastegate pipes longer away from everything
Image

Little powder coat action
Image

Got my 2006 wrx backing plates all fixed up so they can fit on the hub the xt6 hubs as instructed from Suberdave !
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:25 pm

So I went and picked up a Jdm spec c version 8 (maybe type RA?) motor swap Ej207DW7ER TY856WB6JA for heads and tranny diff and way ever else I need to twist my leone in to pretzel lol


Image
Image

Also I was driving to see the boys at Nvauto and I seen a gc impreza on top of another car scrap yard ! so I found the rims I wanted for a steal 250. So I sent them out to the sand blasters to get ready for the powder coating. I'm thinking world rally blue color for the rims
Image
Image

started stripping for what i need
Image
Image

SUBARU TECNICO INTERNATIONAL
EJ22T built bottom end, JDM EJ207 STi Version 8 Type RA heads all oem !
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:27 pm

finished wrapping my headers and turbo
Image
Image

and got my PURPLE KUSH rims back from the powder coaters, two more sets to do with other crazy colours
Image
Image



SUBARU TECNICO INTERNATIONAL
EJ22T built bottom end, JDM EJ207 STi Version 8 Type RA heads all oem

test fit my full race twin scroll kit

Image

Image

Image

Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:27 pm

also so i just got this hood in what should i put on it ? what type of vents ? side ones or scoop it or cut it and make vents up the middle
Image
Image

some thing like this and a scoop ?
Image


also got the sti key to work, i went to home depot cut the key and it worked perfect
Image

Exedy twin plate HD is ready for the power
Image
Image

HSD coilovers are here with extra rear mounts
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:28 pm

Tial BJ VALVE
Image
Image

The Subaru Gods said Let there be ROCK ! AC/DC DC/AC DCCD control :cool: !!!

Image
Image
Image

factory gl-10 flares
Image

well well well look what has the same shape as the gl-10 !!! do i see 245 45 16 in the future ?
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:29 pm

also a sneak peek at my military grade aviation 1 plug engine harness plug which connects my subaru tecnico international built EJ22T motor to the V88 ViPEC ECU. Custom made by Franz diebold @ diebold autosport
Image

well no room for a FMIC kit so next best thing !! AWIC..... i got a hole spare tire room for this set up, its even nice and light weight.

Image

the rad which will be mounted like this cut weld the cap off
Image

bosch pump and cap
Image

well my PRODCCD is in ! thanks Jeff @ PRODCCD for helping me out !! amazing high quality product cant wait to put it to good use
Image


some whiteline race tranny mount bushings with a cusco tranny mount. this cross brace is a mix of old 1986 subaru XT6 with center section new school to make the STi 6mt fit.
Image
all ready to go !
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:30 pm

water cooler intercooler rad ready to go, core was pressure test also no leaks !!
Image
Image

well i had to get this not a super fan of gold rims but its a subaru thing and i had to ! some thing like 13lbs is a must on a light weight Leone Turbo monster !

JDM GC8 STi RAY'S TE37 5x100 16x7 ET53

Image

Image

Image

Image

Image

Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:30 pm

well this was Franz's idea on welding the cap set up and my Tial Bov set right on the AWIC and it turned out F amazing

Image

Image

Image

Image

Image

Image

and push lock hose PARKER and fittings PARKER which cost more then the hole awic set up LOL

Image

also this came in my new calsonic OEM 1986 subaru gl-10 turbo radiator 5mt version.

Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:31 pm

real JDM LOL
Image

my STi clutch slave & 4 Port brake master all OEM factory brand new Subaru.

Image

well my spal made in italy fans came in

Image

mounted ready to drop in.
Image

a special treat the front OEM Subaru front skirt for my car brand new ! slice the wind !
Image
Image
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:31 pm

had to put it on just did it

Image

Image

Image

Image

Image

it has started ! tomorrow drop motor tranny in start work on other things.

Image

Image

Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:32 pm

Image

new clutch set up and brake cyl.. pedals in also

Image

Image

Image

Image

motor tranny full race in and fits perfect with out doing anything. just need to make a tranny brace its a little different but piece of cake !
Image
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:33 pm

Image
Image
Image

i was thinking it was going to be a tight fit ! there is lots of room might put a bigger rad if the oem stock one pops !
Image

full race twin scroll fits perfect
Image

moved the power steering lines out a little ! all better now
Image


clutch all ready
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:35 pm

full race fits nice !!
Image
Image

STi 6mt fits perfect just need to make a brace and its good
Image
Image

new style pedal box in and ready need to make a gas pedal, and a bracket way up top.
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:35 pm

well this just worked out perfect ! its like subaru new i was going to stick a water pump for my AWIC set up.
Image
Image
Image

Bosch 044 fuel pump, need some angle fitting and done.
Image

rear mustache bar is ready to hold the R180 just need to make a bracket for the front of the diff and done.
Image

well this is the tie rod problem taken care of, its simple and works perfect like !
top is xt6 legacy impreza
middle gl-10 turbo
last is whiteline new style

what you do is chop the end off so you can toe in the car like factory !
Image
Image

light weight knuckles ! top secret so the competition dont know !
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:36 pm

4pot ready for action ! brembos maybe in the future but who cares really when your going to be this light and fast lol
Image

rear just started so sunday all done.
Image

the rear suspension is all old school up top and coilover down town, ill show how i did it very easy to do and keeps all the oem rubbers for when i pick up the ladys and its a nice soft ride !
Image

HeLLaFLuSH for all you pimping OG's out there !....... these wheels are just to roll it out the shop on monday ! i like to go HELLaFAST LOL.
Image
Image
Image
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:36 pm

Image

bed time
Image

well rear is all done suspension knuckles and rims tires
Image
Image

and my amazing light weight battery came in and its in my winter beater to keep it warm for when the Leone is done
Image

my old school momo hub found in germany !!!
Image
Image
Image

User avatar
nico leone
Junior Member
Posts: 127
Joined: Sun Feb 09, 2014 11:12 pm
Location: Hamilton Ontario Canada

Post by nico leone » Sun Feb 09, 2014 11:37 pm

flowmaster hush muffler !! only thing that can fit on this little car !
Image
Image

this is what my tip will look like after i weld it all up. but with a foot of pipe in the middle of the two.
Image

my pipe 3' 304 polished
Image


shifter plate is all done bolts in.
Image

my LC1 is ready to auto tune and get me going till Franz comes and really dials it in
Image

and the diff is mounted in ready to go
Image

the bracket my father made extra strong so the diff dont end up down the street LOL
Image

Post Reply

Return to “Restorations and Project Build Ups.”