MY Wagon Rust repairs
MY Wagon Rust and other repairs ready for rego.
This thread is all Bennies fault.
But I am gunna fix it.
First repair rear quarter.
But I am gunna fix it.
First repair rear quarter.
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- IMG_1360.JPG (96.47 KiB) Viewed 3945 times
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
yep.
too late to grind and blend it, cause it is dark outside now.
too late to grind and blend it, cause it is dark outside now.
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- IMG_1363.JPG (92.35 KiB) Viewed 3942 times
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- IMG_1362.jpg (60.72 KiB) Viewed 3936 times
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- IMG_1361.JPG (79.05 KiB) Viewed 3939 times
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
- Silverbullet
- Senior Member
- Posts: 2867
- Joined: Mon Aug 23, 2010 6:20 pm
- Location: Adelaide
Fantastic! Looking forward to seeing more of this kind of work, since I'll be doing something similar. Questions: What thickness steel are you using? MIG welding it? what current do you go down to for this thin steel?
Keep the pics coming
Keep the pics coming
Will it ever end!?
-EA81 TWIN CARB!!!!
-L series 5 speed
-Custom paint job
-2" lift
-Full custom re-wire
-L series front end
-EA81 TWIN CARB!!!!
-L series 5 speed
-Custom paint job
-2" lift
-Full custom re-wire
-L series front end
SB The steel sheet, I think is called zincalume is 1mm thick.
Gassless mig has 6 power settings, for this stuff set on 1 and adjust wire feed to suit.
on 1 it is too powerfull to do a constant run so I just pull the trigger for a second wait another second, kinda pulsing the weld, once ya get going it can work well.
I am only doing a rough job to be structualy sound for reregistering it some time soon.
LOTS more cutting has to be done on the under side of this poor old wagon.
Gassless mig has 6 power settings, for this stuff set on 1 and adjust wire feed to suit.
on 1 it is too powerfull to do a constant run so I just pull the trigger for a second wait another second, kinda pulsing the weld, once ya get going it can work well.
I am only doing a rough job to be structualy sound for reregistering it some time soon.
LOTS more cutting has to be done on the under side of this poor old wagon.
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
- Silverbullet
- Senior Member
- Posts: 2867
- Joined: Mon Aug 23, 2010 6:20 pm
- Location: Adelaide
Gasless is great but from memory when I was doing up a 1970 VW notchback (didnt finish it unfortunately) I had to basically tack weld panels cos the smallest gasless wire was 0.9mm diameter and it definately blew holes in the weld run. If the MIG is a gas/gasless with the 0.6 it is heaps better. I used the 0.6 with a small disposable Argon mix can so I didnt have to hire an expensive D size Argon cylinder.
Yer I'mm gunna have to get more sheet.
Cliff thanks for the tip I have one of those bottles and some wire but will save them for something more important.
If ya have a look at the piece I welded in you can see on the edges I put a backing plate on the edges to take some of the weld.
OK jobs done.
Had a look at and adjusted the rear drum on this side as i had to take the wheel off to drill new holes for the mud flap.
OH the white is just saturn white from a pressure pack
Cliff thanks for the tip I have one of those bottles and some wire but will save them for something more important.
If ya have a look at the piece I welded in you can see on the edges I put a backing plate on the edges to take some of the weld.
OK jobs done.
Had a look at and adjusted the rear drum on this side as i had to take the wheel off to drill new holes for the mud flap.
OH the white is just saturn white from a pressure pack
- Attachments
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- IMG_1367.jpg (36.76 KiB) Viewed 3916 times
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- IMG_1366.jpg (51.89 KiB) Viewed 3916 times
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- IMG_1365.JPG (95.68 KiB) Viewed 3913 times
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Toonga yer they look like they havent done much.
Cliff I have a reg and a dispsable gas bottle, Have only used it on Aluminum though.
Gasweld has some 0.8mm flux core wire and as i just ran out I will get some from gasweld tomorrow.
done heaps of repairs today but forgot to take a lot of photos.
This one was blasted last week.
Cardboard template made.
Steel cut welded in place, dillberrys ground off, smear some seam sealer around and drill the hole.
Cliff I have a reg and a dispsable gas bottle, Have only used it on Aluminum though.
Gasweld has some 0.8mm flux core wire and as i just ran out I will get some from gasweld tomorrow.
done heaps of repairs today but forgot to take a lot of photos.
This one was blasted last week.
Cardboard template made.
Steel cut welded in place, dillberrys ground off, smear some seam sealer around and drill the hole.
- Attachments
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- IMG_1370.JPG (89.78 KiB) Viewed 3909 times
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- IMG_1369.jpg (36.35 KiB) Viewed 3910 times
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- IMG_1368.jpg (32.47 KiB) Viewed 3908 times
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
AHHH remember this one.
Managed to cut the rust out with a 5" makita angle grinder, it is 5" but has a 4" motor which makes it ideal for getting into tight spots. The cutting wheel was one of them 1mm thick ones.
Got the metal stiched in but ran out of wire, the welds were a bit like duck poo and I am thinking I should have used my shorter 15A extension lead that I used earlier in the day.
Managed to cut the rust out with a 5" makita angle grinder, it is 5" but has a 4" motor which makes it ideal for getting into tight spots. The cutting wheel was one of them 1mm thick ones.
Got the metal stiched in but ran out of wire, the welds were a bit like duck poo and I am thinking I should have used my shorter 15A extension lead that I used earlier in the day.
- Attachments
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- IMG_1374.jpg (39.89 KiB) Viewed 3912 times
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Bennie, yer she has a whole lot of rust and if we get 12 months of fun out of her I will be happy. I can see more rust when i look up the holes in difficult spots most of it doesen't look structual but I am sure it will later down the track as I plan on driving this one on beaches it hasent got much of a chance.
The work shop floor got wet friday night so I laid on cardboard for the repairs.
Got some more wire today but probably won't get to her till later in the week.
The work shop floor got wet friday night so I laid on cardboard for the repairs.
Got some more wire today but probably won't get to her till later in the week.
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
ah that side is almost done
used a broom handle shaped to bend the sheet onto place then used a pneumatic chisel with the end ground down to a ball to peen the metal into the corner.
used a broom handle shaped to bend the sheet onto place then used a pneumatic chisel with the end ground down to a ball to peen the metal into the corner.
- Attachments
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- IMG_1379.jpg (38.21 KiB) Viewed 3783 times
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- IMG_1376.jpg (39.04 KiB) Viewed 3782 times
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Yer but the blokes at Gasweld know what they are on about and if I have a question to ask they will answer it. Try to get an answer from staff at Bunnings or supercheap. Yer right!
"THE BRUMBY ! , Your not taking the Brumby I just dry cleaned the mud flaps."
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]
Current
00 Outback with class, SOHC EJ25 auto 240,068ks
"B1" 90 Brumby with character 271,800K EA81 (But soon 5speed,103,000k EJ202)
"B2" wrecked and crushed
"B3" 89 Bush Bashing Brumby (BeeRumBee) Kept a Bucca
"B4" 89 Black Brumby (wam balam ) Kept at Kempsey
"B5" 92 Brumby (sold it)
"B6" 88 Beige Brumby
"W1" 83 wagon 308,000 AC and alot of rust repairs. (Wanda)
Brumby Trailer (Sulky)
LUV THAT BRUM !
RevMax Hobbies
[SIGPIC][/SIGPIC]