Page 1 of 1

ej20t to 3gen outback conversion

Posted: Tue Mar 01, 2011 1:39 pm
by tmh983
Hi everyone,

I intend to perform an ej20t or tt conversion to a 3rd gen outback.
The car is an auto and I will be looking for an auto halfcut, I don't want to convert it to manual.
I have done a few subaru conversions before, including a couple of different ej20t into gen1 and gen2 liberty's. So I am not completely clueless as to what I am getting myself into, I just have a couple of questions specific to the outback conversion:

1) Will a bonnet from a B4 liberty fit straight onto the outback? I want to keep the standard tmic.

2) Is there any external difference between a turbo and non-turbo auto box? ie. will the standard auto tailshaft work with the turbo auto box?

3) Is the outback crossmember any different to a liberty one? I know that a turbo crossmemeber is a straight swap in on a liberty. Will I be able to bolt a turbo x-member into the outback?

4) Does anyone know where to get a FSM for a 3gen outback? I've searched and searched and can't find one.

Posted: Tue Mar 01, 2011 1:51 pm
by Alex
tmh983 wrote:Hi everyone,

I intend to perform an ej20t or tt conversion to a 3rd gen outback.
The car is an auto and I will be looking for an auto halfcut, I don't want to convert it to manual.
I have done a few subaru conversions before, including a couple of different ej20t into gen1 and gen2 liberty's. So I am not completely clueless as to what I am getting myself into, I just have a couple of questions specific to the outback conversion:

1) Will a bonnet from a B4 liberty fit straight onto the outback? I want to keep the standard tmic.

2) Is there any external difference between a turbo and non-turbo auto box? ie. will the standard auto tailshaft work with the turbo auto box?

3) Is the outback crossmember any different to a liberty one? I know that a turbo crossmemeber is a straight swap in on a liberty. Will I be able to bolt a turbo x-member into the outback?

4) Does anyone know where to get a FSM for a 3gen outback? I've searched and searched and can't find one.

1) There are two different series of both outbacks and libertys. A series1 bonnet wont fit a series2. Ie a series1 b4 bonnet will fit a series1 outback. The difference is slight, but enough for them not to fit from series to series.

2) dunno

3) no, theyre the same im 95% sure. Should bolt up.

4) pretty sure we have one on these forums. Toonga may know.

Posted: Tue Mar 01, 2011 2:08 pm
by D3V1L
the crosswmember shouldnt need to be changed, as the 2.5 exhaust is odd and has a scallop in the xmember already

Posted: Tue Mar 01, 2011 2:45 pm
by tmh983
thanks for that, one more question, may be a long shot but ill see if anyone knows:

would a factory exhaust from a B4 bolt up? assuming i did the tt conversion...

Posted: Tue Mar 01, 2011 3:43 pm
by D3V1L
not terribly sure, caus the outback has longer struts and a small factory lift kit, im sure it bolts up, but unsure about how well it will sit under teh body


davo

Posted: Wed Mar 02, 2011 7:38 am
by bobbyjimmy
If the B4 is a wagon (so an import GT) the exhaust will fit, if it's a sedan the tip will sit 2" or so closer to the front - i.e too short.

Crossmember's are different between N/A and turbo's, but like you said they bolt in anyways.

Don't get a twin turbo, too many hassles in the long run.

Posted: Wed Mar 02, 2011 10:00 am
by RSR 555
tmh983 wrote:1) Will a bonnet from a B4 liberty fit straight onto the outback? I want to keep the standard tmic.
Yep.. like Alex mentioned, there is an early (99-01) and a late model (02-04) and if you want to swap over you'll need to change bonnet, headlights and front bar. The fenders are the only thing that are the same.
tmh983 wrote:2) Is there any external difference between a turbo and non-turbo auto box? ie. will the standard auto tailshaft work with the turbo auto box?
Nope.. both are the same fro the outside and everything from your auto (tailshaft, crossmember & shifter linkages) will all swap over.
tmh983 wrote:3) Is the outback crossmember any different to a liberty one? I know that a turbo crossmemeber is a straight swap in on a liberty. Will I be able to bolt a turbo x-member into the outback?
Yep.. use the crossmember from the 1/2 cut.. it's easier to use all the stuff from the 1/2 cut that way all the stuff bolts back in and hopefully (if all plugs are joined ;) ) that everything works :)
tmh983 wrote:4) Does anyone know where to get a FSM for a 3gen outback? I've searched and searched and can't find one.
Yep.. PM TOONGA (Jules) as he knows all the dodgy places to get FSM or WSM from :mrgreen:
tmh983 wrote:would a factory exhaust from a B4 bolt up? assuming i did the tt conversion...
If it's off a wagon then yes but if it's from a sedan then no, as the sedan doesn't have the overhang that the wagon has.

Posted: Wed Mar 02, 2011 5:42 pm
by tmh983
thanks guys, I'm kinda leaning towards the tt conversion, just cos everyone puts them down over a single t motor. It sounds like a fun challenge to try and get the tt screaming. I have done a lot of research into the tt system and I can see a couple of places I can make improvements.
Although maybe I should just save the hassle and go single straight up? Oh i cant decide...
I'll put some pics up as it happens

Posted: Wed Mar 02, 2011 11:06 pm
by RSR 555
I have a 2003 B4 with a factory auto and she runs like a dream.. she has a b tune ECUtek and you hardly notice the so called "VOD". I'd do it and keep us posted with pics :)

Posted: Thu Mar 03, 2011 5:51 pm
by tmh983
yeah I think the tt would suit a slushbox better than a manual. Can you tell me more about the ecutek tune, how much difference in performance did it make, how about driveability and fuel economy? What other mods do you have?

Posted: Thu Mar 03, 2011 10:49 pm
by RSR 555
The difference was huge and fuel figures are now higher but she drives so much nicer.

If you want to read about the ECUtek see here... http://www.ecutek.com.au/

The only other mod that has been done is a full JVC ICE system :cool: