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4x4 coupe conversion + extras

Posted: Thu May 22, 2008 3:16 pm
by 2coupedup
Woooo hoooo my custom CV shafts showed up 2day...

4x4 MY coupe project well under way... all standards fitted (4sp dual range box, 4wd rear, air adjust rear shocks, 2" lift etc.)

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fitted L series control arms with modded MY radius rods (16mm thread bar + 50mm long coupling nut... cut end off original rod, machine, tap/thread, fit coupling nut, insert thread bar, cut to length, use 4 nuts + big washers + sml piece of pipe to protect rubber bushes from rubbing on tread bar and to stop "overtightening" on bushes) quick adjustment and done...

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now for the longer lighter CV shafts... reco'd MY outers, New L series inners and shafts (shafts picked buy driveshaft specialist, pretty sure they are L ones)... big length difference...(pic of both at compressed length)

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then compare MY originals sitting at centre to Custom ones at compressed and then full length..
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I shall install them tomorrow and post more piccies...

BIG BIG THANKS TO ALL YOU MAD SCIENTISTS FOR ALL THE IDEAS I HAVE READ ON HERE, LOVE GETTIN MY HANDS DIRTY AND PUTTIN IDEAS TO USE...
and i have been told by an engineer that radius rods should hold up unless i take on roadside gutters at speeds lol...

Posted: Thu May 22, 2008 3:19 pm
by 2coupedup
pls Help....anyone Know Where To Buy Coilover Threaded Sleeve Kits In Nsw???

Posted: Sun May 25, 2008 11:13 am
by 2coupedup
got the cv's in today, looks noice, less angle more height hehehe..
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Posted: Sun May 25, 2008 11:25 am
by Matt
That looks awesome man, good job! The CV shafts are L inner, MY outer, L shaft.

Posted: Sun May 25, 2008 11:29 am
by 2coupedup
thanks, thought that would be right... i'd say the dude who built em for me was just tryin to make it look like it was a big effort for him lol...

Posted: Sun May 25, 2008 2:56 pm
by discopotato03
Your call but I hope the sections of "threaded steel rod" are made of a suitable grade steel .
It is always better to have adjustable caster / radius rods made from one piece of steel because you don't want them to have any "give" between their mounting points .
If either the threaded rod section or the "extended nut's" fail the wheel will go squif , lock up and your out of control .

A long one piece one with the thread machined (preferably rolled) into the rear end and a couple of sets of nuts/washers/tubular bushes would work well and be less likely to fail .

A .

Posted: Sun May 25, 2008 5:40 pm
by 2coupedup
yes well there will be loads of light duty test runs in "controlled" conditions where i can easily get towed home easily b4 anything too serious.. the next step would be something from a "drift" car made from stronger alloys n stuff like this
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or
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but lookin at over $200 and the guy who sells them cant tell me who long they are so i dont even know if they wold fit... or get some machined to my spec but that'd be $200+ each...

Posted: Sun May 25, 2008 5:42 pm
by 2coupedup
Then steering rod extenders...
2x 40mm coupling nuts and 2x 60mm thread...
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difference
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Posted: Sun May 25, 2008 5:46 pm
by 2coupedup
thread is semi high-tensile and nuts are stainless (only hexbar i could get for cheap)...
then measure 20mm from start of steering rod and cut... then couling nut goes on nice n tight, and thread rod into that (also tight)...
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Posted: Sun May 25, 2008 5:49 pm
by 2coupedup
the end result...
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and a quick alignment... (dodgy i know) but its a start...
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Posted: Sun May 25, 2008 5:52 pm
by 2coupedup
camber fixed :P
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and OOOOOO so close lol...

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cutting the guards will be next weeks adventure...

Posted: Sun May 25, 2008 6:41 pm
by ChPLAT
Looking great mate. Gunna be an adventure cutting those guards though. Good luck.

Posted: Sun May 25, 2008 7:02 pm
by Matatak
Looks Great mate.

those Lseries arms sure seem to move the wheel forward a crapload, but is something i am planning on doing soon as the Pos Camber and sh*te castor need fixing.


Keep the posting coming.

Posted: Sun May 25, 2008 9:56 pm
by 2coupedup
yeh alot to do but seems worth it from what i have heard... having problems with brake line holders hitting CV's but i dont have power steering so steering rods are probly shorter than P/S ones...
guards will be fun 2 cut i reckon lol...

Posted: Mon May 26, 2008 8:41 am
by stinky
nice work mate, I've got a 4x4 converted sedan, they're awesome little offroaders.

I Hate Bad Weather And Work

Posted: Tue Jun 10, 2008 10:59 pm
by 2coupedup
got "some" work done on "one" guard lol...
first i marked out a nice curve, the cut (with TIN SNIPS cause my lil bro lent my grinder to his mate) about 20mm inside the line to allow for later folding and trimming... and flattend out the original fold and made several cuts to make bending easier
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and folded as i went...
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afder folding...
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then welded up the slits in the fold...
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Posted: Tue Jun 10, 2008 11:00 pm
by 2coupedup
then grinded my shite tig welding back...
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Posted: Tue Jun 10, 2008 11:04 pm
by 2coupedup
masking wasnt so great... but will redo when i paint the the other one tooo....
hoping to get them finished and on soon but rainy weather and work keeping me away from her...
so so sad...

Guard 1... finally

Posted: Wed Jun 11, 2008 10:20 pm
by 2coupedup
TADAAAA... still some painting to go but part of the idea is there...
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Posted: Thu Jun 12, 2008 12:10 am
by Subafury
lookin sweet as mate. love the level of customisation- obviously a lot of thought has gone into it