Search found 10 matches

by Phil
Fri Aug 28, 2009 5:49 am
Forum: Engine, Gearbox and Diff
Topic: Gear Box Special Tools - Brumby
Replies: 9
Views: 3420

Gear Box Rebuild

Hi Bushby, Thanks for the email. the rebuild is progressing slowly since i can only work on it every other weekend. I have bought all the seals and gaskets but still need to source a front input shaft housing that mates to the bell housing. I have a pdf manual from the web which is for the 5 speed b...
by Phil
Sun Aug 02, 2009 5:07 pm
Forum: Engine, Gearbox and Diff
Topic: Gear Box Special Tools - Brumby
Replies: 9
Views: 3420

Seal

Hi Matt, No the gearbox was not noisy .This all started when i was changing the clutch . The bell housing and rear engine housing were both completely covered in oil and as such i decided to change the rear engine seal and the front gearbox seal. didn't know about the front shaft carrier being only ...
by Phil
Sat Jul 25, 2009 2:26 pm
Forum: Engine, Gearbox and Diff
Topic: Gear Box Special Tools - Brumby
Replies: 9
Views: 3420

GB Progress

Hi Justin, Seagull,AL I could not find a socket thin enough so i had a engineering shop machine down the 35 mm one i had.(thanks seagull) Took it down to outside diameter of 45 mm Cost 18 bucks and they did a terrific job. I was able to undo the nut by holding the gear with a oil filter wrench (line...
by Phil
Tue Jul 21, 2009 7:58 am
Forum: Engine, Gearbox and Diff
Topic: Gear Box Special Tools - Brumby
Replies: 9
Views: 3420

Socket

Thanks for taking the time to write info AP,
I take it that you wedge the gear with a piece of wood to stop it spinning when you hit it with the rattle gun. I have just started to track down the socket making sure it is thin walled to fit through the tunnel. Will keep you posted.
by Phil
Sun Jul 19, 2009 7:14 pm
Forum: Engine, Gearbox and Diff
Topic: Gear Box Special Tools - Brumby
Replies: 9
Views: 3420

Gear Box Special Tools - Brumby

Hi All, Still slowly rebuilding Brumby , had put Gearbox rebuild on hold but started again this weekend, I cannot remove then nut holding on the middle transfer case rear gear.It the one that is 35mm with the shaft it is on has a cross headed pattern on it. I tried engineering a socket to fit the cr...
by Phil
Mon Jun 08, 2009 5:15 pm
Forum: Engine, Gearbox and Diff
Topic: 90 Brumby 4speed DR Workshop Manual
Replies: 6
Views: 2756

Further Progress but need Advice

Hi All, I have progressed slightly with the box (couldn't find a comprehensive workshop manual) and have removed the rear extension housing , I now have to remove the middle housing which i believe is being held back by the rear drive gear. This is held in place by a 32 mm ? nut on a shaft with a 2 ...
by Phil
Sun May 31, 2009 6:17 pm
Forum: Engine, Gearbox and Diff
Topic: 90 Brumby 4speed DR Workshop Manual
Replies: 6
Views: 2756

Pix of Input Shaft

Hi Mat / Everybody I have started to split the GB and the input shaft came out easily but I cannot split the box I have tried everything but it is stuck tight at the bottom of the box near the extension housing.It is close to splitting but i cant find what is holding it together. I am restoring a Br...
by Phil
Sat May 30, 2009 5:58 am
Forum: Engine, Gearbox and Diff
Topic: 90 Brumby 4speed DR Workshop Manual
Replies: 6
Views: 2756

Thanks Matt for taking the time to reply, The link you sent me is great(very detailed of motor rebuild will come in handy) but unfortunately does not have any info on gearboxes. When i finish pulling the box apart I will post some pics of the offending clip. Still looking for gearbox workshop manual...
by Phil
Fri May 29, 2009 7:21 am
Forum: Engine, Gearbox and Diff
Topic: 90 Brumby 4speed DR Workshop Manual
Replies: 6
Views: 2756

90 Brumby 4speed DR Workshop Manual

Hi All - i have just began to restore a Brumby and I have started with Motor and gearbox. While trying to remove the retaining cover on the gear box spline I snapped it because i didn't know about it being retained by a circlip on the INSIDE of the box. After reading here i found out. I have searche...
by Phil
Mon May 25, 2009 2:38 pm
Forum: Engine, Gearbox and Diff
Topic: Front Main Seal Replacement on a 4 Speed Dual Range Box (Brumby)
Replies: 9
Views: 2365

Hi Guys, i cant believe i was trying to do the same thing today on my 1990 brumby. The 3 bolt retaining cover wouldnt come of so I put a pully on it and snapped it. Cannot find a manual for the box (have a basic gregorys 501 useless for rebuilding boxes) any ideas for info on rebuilding box. Have st...

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